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waste tyre and plastic recycle plant
Advantages
1.We can get tyre oil,carbon black,and steel from waste rubber tyres and plastics.2. High oil output rate 45%-55%, the rubber up to70 %.3. Perfect cool effect, we have two horizontal condensers, the cooling area up to 26.874 square meters, the area larger, the more oil u can get.4. Large capacity: 6tons / 8tons / 10tons / 12tons 5. Safety device, we have automatic alarm bells with pressure gauge, If pressure gauge more than the pressure, bells will ring.6. Environmental protection, no pollution, no smell7. 6-8 years life, 2 years warranty
1.Working process
1. Waste plastic refining flow: automatic feeding → catalytic cracking→ oil-water separation → cooling liquid → crude oil → flammable gas recovery → flammable gas combustion → desufuration and dust removal
2. Waste tires refining flow: automatic feed → catalytic cracking → oil-water separation → cooling liquid → carbon black emission → carbon black processing → crude oil → flammable gas recovery → flammable gas combustion → desulfuration removal.
3.Working period
A. Raw material feeding -- 2 hours.
B. 2 hours after feeding, it begins to extract oil and lasts 10 hours.
C.Slagging and steel wire discharge - --2 hours
D. No need cool down reactor, begin to next batch
4.Main characters
1.Heating system
Reactor
Using Q345R boiler steel and the thickness is 14mm and 16mm,the thickness would be changed according the customers'requirments. The main engine use horizontal-type of 360°structure-0.4 r/min
2.Separation system
Catalyst chamber and oil water separator
Depart the heavy oil and impurities from the oil gas to purify the oil.
3.Condensing system
Generally speaking , for all the raw material all be finished by heating to gasification and cracking, and then cooling to get oil, so the key is the relationship between the yield rate and condensation. So the best and easy way is to improve the condenser cooling effect so as to get higher yield rate.
4.Dedusting system
Complete dust removal system
Desulfurization dedusting:remove the sulphur(when use coal as fuel) and dust
Water purification: for the second removal.
5.Waste gas recycles system
Gas collecting system
In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gasCH4& C4H8 ,which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel, which is not only environment protection but also energy conservation
6.Carbon black recycles system
Vacuum carbon black slagging system
The solid residual will be left after the catalyst splitting from scrap plastic, approximately take up 5% of the waste tire.
Its main component is the black carbon, which can be used as raw materials in industry, as well could be mixed with the pulverized coal ash to produce the raw material of the thermal power plant, and also could be applied to the manufacturing of the pulverized coal ash brick (one kind of environmental protection building material).
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