silica sol,sodium silicate (soluble glass) and compound process
stainless steel, carbon steel, Alloy Steel, WCB, Tool Steel and etc.
up to Ra1.6 ~ Ra6.3
Pro/E, Auto CAD, Solid Work 2001,CAXA, UG, CAD/CAM/CAE
more than 2,000MT per year
anneal, quenching, normalizing, carburizing,polishing, plating
CNC and NC machining, turning, milling, drilling, boring, threading, grinding machines and test facility
ObtainISO9001:2008Quality System Certified and CE/PED Certified by TUV
OEM parts according to customers' requirements:sample or dwg(drawing)
Mix liquid wax slurry and solid wax together, inject wax into metal mould, fetch it out after cooling.
Wax Mold Assembly
Heat the stainless steel welding knife, weld the wax molds together on the gate stick according to technically designed.
The wax molds are dipped into waterglass solution, with surface coated by the solution.
Stucco the dipped wax molds with quartz sand, then dip into induration solution containing ammonium chloride & magnesium chloride and hang to dry. The whole process repeats 6 times.
Put the thick coated wax molds into wax removal gutter, keep heating. After lost all the wax only sand shell was left.
Sand Shell Preheat
Heat the sand shell in order to strengthen the shell.
Put the raw material into the induction furnace and melt, add with chemical composition per material spec. After the temperature of molten steel rises to about 1600 degrees, take a pre-pouring chemical analysis, if approved then pour liquid steel into the sand shell by ladle, make sure the shell is filled with liquid steel and then cool off, meanwhile take the testing bar for after-pouring analysis.
Sand Shell Removal
Make the casting free from sand by shaking.
Oxyacetylene cut off the castings from gate stick.
Grind the ingate and defected surface with grinding wheel.
Heat treat the casting by nomalizing, annealing, quench+tempering, induction quenching, case hardening and Nitriding per material spec
Machine the castings by CNC according to drawing spec.
Test the parts’ mechanical properties by tension tester, impact tester, hardness tester, take NDT with X-ray, UT and M.P.T, final dimension inspection are down by CMM, Measures & Gauges, etc.
Pack & Transport
After rust prevention, pack the parts into plywood or iron case for transportation.
Lost wax process steel casting parts OEM factory