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High Quality Aluminium Die Casting Parts
Aluminum die casting(Aluminum alloy)
In the pressure die casting process the metal is forced into a high grade steel tool at high speed and pressure. The casting temperature is roughly 700°C when casting aluminum and 650°C when casting magnesium. The use of vacuum casting technique is a must in order to achieve superior quality for extremely light and thin walled components.
Aluminum die casting is a competitive casting method when the components are needed at high volumes or when better tolerances and surface finish are required than can be achieved by gravity die casting. The need for machining is very low due to the close casting tolerances. Heat treatment of pressure die casting is not possible but due to the high rate of solidification the mechanical properties are good. The tooling costs are considerably higher than for gravity die casting.
Important applications are found in the components for mobile telephone base stations and certain mobile telephone applications. The more important reasons for using light metal casting are low weight, mechanical strength, stiffness and electrical properties. Other applications are e.g. components for the power transmission line in the vehicle industry and electronics industry.
Application:
Various applications such as LED street light parts, city gas meter housing, gear box housing, engine housing, kitchen utensils (pot, pan, spoon, etc.), motorbicycle parts, automobile parts, power tools, automatic equipments, industries parts, cylinder heads, etc.
High Quality Aluminium Die Casting Products
| Material Range | ||||
| Aluminum Alloy (Aluminium) | A380 | ADC12 | ALSI10MgMn | ALSI9CU3 |
| ZL104 | ZL102 | A390 | ALSI12FE | |
| Zink Alloy | Zmak 2, Zmak3, Zmak5, Zmak7 | ZA 8, ZA12, ZA27, ZA35 | ZZnAl10-5, 9-1.5, 4-1, 4-0.5, 4 | Z35530, Z33520 |
| ZCDC1,ZCDC2 | GD-ZnAl4Cu1, GD-ZnAl4 | Z-A4U1G,Z-A4G | UAM10-5, UAM9-1.5, UAM4-1, UAM4-0.5, UAM4 | |
| Copper Alloy | Brass Alloy | Bronze Alloy | Cuprum Alloy | |
| Die Casting Machine Size | ||||
| From 80ton to 1600ton | ||||
| Follow-up Process (Optional) | ||||
| CNC Machining | Planning | Grinding | Turning | Drilling |
| Milling | Threading | Boring | Lapping | |
| Welding Service | Tig Weld | Mig Welding | GTAW Welding | SMAW Welding |
| Surface Treatment | Polishing | Polished Brass | Vibratory Milling | Electropolish |
| Sand Shooting | Sand Blasting | |||
| Zinc Plaing | Zincification | Galvanized | ||
| Ni-plaing | Nickel Plating | Nickel Electroplating | ||
| Chrome Plating | Dichromate | |||
| Electrophoresis | Phosphating | Powder Coating | Painting | |
| impact cleaning | abrasion blasting | |||
| Porous Sealing | Impregnation | Infiltration | Imbibition | Invasion |
| Heat Treatment | Annealing | Tempering | Carbonitriding | Normalizing |
| Nitriding | Carburizing | Induction Hardening | Aging | |
| Testing Location | In-house Testing | Lab Testing | ||
| Testing Items | Material Content | Tensile Strength | Yield Strength | Elongation |
| Hardness | Young's Modulus | CMM Size Measuring | Projection Measuring | |
| Salt Spray | ||||
| Final Usuage of Products | ||||
| Gearbox Housing | Motor Housing | Engine Block | Pump Housing | Bicycle parts |
| Hang Glider Airframes | Power Tool Housing | Aviation Parts | Auto Parts | Radiator |
| Radiation Fin | Heat Sink | Cooling Fin | Radiating Fin | Thermal Slug |
| Household Parts | Cooking Parts | Industrial Parts | ||
| Applied Software | ||||
| Pro/E | Auto CAD 2000 | Solid work 2001 | CAXA | UG |
| CAD | CAM | CAE | Auto Parts | Radiator |
1. Working Hour: -------------- 7:00AM--10:00PM (Beijing Time)
0:00AM--3:00PM (European Time)
3:00PM--6:00AM (LA Time)
7:00PM--10:00AM (Toronto Time)
2. Working Days: -------------- 7days a week, 365 days a year.
3. Feedback Time: ------------ with in 12 hours
Quotation Time: with in 48 hours
4. Lead Time: ------------------ Sand casting mould 15days.
Sand casting parts depend on the quantity you order, 1-15days not including the mould making
time.
5. Manufacture schedule: -- we report our production schedule to customers everyday by mail or photoes, it's just like the
production is happened under your nose.
6. Speed delivery:------------- The shipping date never late than settled. ( expect for force majeure.)
7. Quality control:-------------- Both in-house QC and lab test provided. Test report along with delivery according to
customer's request.
8. Ningbo Beilun Yontone Hydraulic Technology Co., Ltd. is a manufacturer who can provide you one stop solution for all metal products. We can provide you from designing to delivery.
A. The manufacturer process could be like this: 1.mould making 2.casting ( die casting, sand casting, gravity casting, low pressure casting), 3.welding, (optional) 4.surface treatment, (optional) 5.assembly, (optional)6.QC and package, 7.delivery. Material could be aluminium, brass, copper, iron, steel, magnesium, zinc, etc. B. Or the process could be like this:1.material purchasing( billet aluminium 6061, 7075, 2024, iron tube, steel bar, brass block and magnesium block, ect.), or the material can be done by forging or extrusion, 2.machining, 3.welding, (optional) 4.surface treatment, (optional)
5.assembly, (optional)6.QC and package, 7.delivery.
More metal aluminium die casting products:
More metal aluminium die casting moulds:
If you are interested in our aluminium die casting products , welcome to place your inquiry!
1) Die casting machine maximum capacity: a) 1600T for aluminum alloy parts b) 400T for zinc alloy parts
2) Made in OEM way
aluminium die casting a380