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Die casting , investment casting, sand casting.
The investment casting process offers many benefits including cost savings, design freedom, close tolerances, better finishes, savings in machining time, reproducibility, and assembly savings
1.Low initial tooling costs : Initial tooling costs averaged over the parts produced are often less than other manufacturing tooling costs.
2.Elimination of material waste : Investment castings are essentially cast to size, thus decreasing the amount of machining required.
3.Design flexibility and capability: Infinite choice of alloys and design flexibility for internal and external configurations is seen as a plus.
4.Design enhancements: There is no draft requirements in the investment casting process.
5.Consistency: The process gives a reliable and consistent product order to order.
6.Close Tolerances: Consistently produced close tolerances over other processes is seen as an advantage.
7.Surface Finish Improvement: A surface finish of about 125 RMS is common for an investment casting.
Metals Poured | Melting Capacity | Typical Alloys Poured |
Aluminum | 1,500 lbs. | All aluminum alloys including 319, 355, 356, 357, 359, 380, Tenzaloy, Almag 35 & Precedent 71 |
Brass, Bronze, and Copper | 2,000 lbs. | Pure copper and all copper-based alloys including Hi-Con, CL2, CL3, Copper 85-5-5-5 Brass, 660 Bronze, 954 and 958 Al Bronze, 421 and 423 Mn Bronze |
Iron | to 2,000 lbs. | All Grey and Ductile Iron Alloys including Heat-Resistant, Abrasion-Resistant, Corrosion-Resistant and Attempered Ductile Iron |
Steel | to 2,000 lbs. | Carbon, Low Alloy, Corrosion-Resistant, Heat-Resistant, Manganese Steels and Other Steel Alloys |
Stainless Steel | to 2,000 lbs. | 300 – 400 Series |
Zinc | to 2,000 lbs. | All zinc alloys |
Material | Grey iron,ductile iron,malleable iron,stainless steel, carbon steel,aluminum,brass etc. |
standard | DIN, ASTM, BS, JIS etc. |
process | sand casting,resin bonded casting, investment casting(lost wax casting), die casting, pressing & forging. |
Weight range | To 5000kg is 10000 lbs |
Surface treatment | painting, polishing, heat treatment, plaining or galvanization etc. |
Machining | complete machining such as Machining center, CNC, Lathe, Milling machine,drilling etc. |
Size and design | As per the customer's drawings and requirements |
As per the customer's samples | |
Packing | Wooden cases,steel cases,cartons |
As per customers' requirements | |
Inspection | Foundry in-house |
Third Party inspection available upon customers requirements |
High quality various process and material available sand casting