1.High dry capacity, smooth rotation 2.Energy saving 3.Low energy consumption 4.4.2x72m rotary kiln

 

    

Professional ceramsite sand equipment manufacturer

 

 

 

1. Shanghai Yongxian Company instruction:

 

Shanghai Yongxian Machinery Manufacturing Co., Ltd. is a group company with nearly twenty years experience in machinery and equipment manufacturing. Yongxian machinery is a key enterprise specializing in researching and manufacturing drying complete equipments and beneficiation complete equipments, and we are also a manufacture and export base of rotary dryer complete equipments, rotary kiln complete equipments and beneficiation complete equipments.

 

2. Ceramsite sand uses:

 

Ceramsite is also called ceramic sand, is a kind of ceramic particle product with high fracturing intensity, belongs to lightweight aggregate family. Ceramsite has excellent properties, such as low density, high cylinder pressure,high porosity, tall softening coefficient , good frost resistance , etc. So ceramsite widely used in building materials , gardening , refractory insulation materials, Chemical, oil, and other departments. Ceramsite used more widely with the development of technology.

 

3. Main Ceramsite Type:

 

Coal ash ceramsite

Clay ceramsite

Shale ceramsite

Construction ceramsite

 

4.Ceramsite production process:

 

Product ceramsite generally using the production process of raw material homogenization, granulation, baking, cooling. According to the type and characteristics of raw materials, Its granulating process can be divided into the following kinds:

 

1). Plastic method technology: Suitable for clay and clayey material.Its process: clay - plasticizing, smoothing of roller and granulating - roasting - cooling - finished products.

 

2). Mud into the ball process: Suitable for fly ash or other powder raw materials.Its process: fly ash - mixed smoothing - into balls set granulating - roasting - cooling - finished products. 3). Powder grinding ball process: Suitable for shale, clay shale and gangue materials.   Its process: shale, drying, grinding, prewetting - into a ball dish granulating - roasting - cooling - finished product, the additive agent.

 

4). Broken (dry) process: Suitable for shale,etc.Its process: raw materials and broken graded - roasting shale and finished product. And cooling.

 

5). Fuel: according to local fuel supply, using bituminous coal, crude oil or natural gas.

 

5. Main Machines used in the production line:  

 

The main equipments in production of ceramsite includs crusher, screening machine,belt conveyor, feeding machine, discharge machine, raw material storage warehouse,dustfall room,induced draft fan,main kiln body,coal injection system and control cabinet,etc.The speed of the feeder under the raw material stroge warehouse, kiln body and the quantity of coal arching are all of stepless speed regulating.

 

 6.Shanghai rotary kiln Technical Data: (just for reference please confirm with me)

 

Specifications (mm)	Kiln demensions			Output(t/h)	Rotation speed(r/min)	Motor power(kw)	Weight
	Diameter(m)	Length(m)	Obliq-uity(%)				(t)
Ø1.4*33	1.4	33	3	0.9-1.3	0.39-3.96	18.5	47.5
Ø1.6*36	1.6	36	4	1.2-1.9	0.26-2.63	22	52
Ø1.8*45	1.8	45	4	1.9-2.4	0.16-1.62	30	78.2
Ø1.9*39	1.9	39	4	1.65-3	0.29-2.93	30	77.59
Ø2.0*40	2	40	3	2.5-4	0.23-2.26	37	119.1
Ø2.2*45	2.2	45	3.5	3.4-5.4	0.21-2.44	45	128.3
Ø2.2*60	2.2	60	3.5	6.0-8.0	0.44-2.44	50	150.2
Ø2.5*40	2.5	40	3.5	9.0-10.5	0.44-2.44	55	149.61
Ø2.5*50	2.5	50	3	6.25-7.4	0.62-1.86	55	187.37
Ø2.5*60	2.5	60	3.5	10.0-12.5	0.44-1.2	55	199.2
Ø2.5*54	2.5	54	3.5	6.9-8.5	0.48-1.45	55	196.29
Ø2.7*42	2.7	42	3.5	10-11	0.10-1.52	55	198.5
Ø2.8*44	2.8	44	3.5	12.5-13.5	0.437-2.18	55	201.58
Ø3.0*45	3	45	3.5	12.8-14.5	0.5-2.47	100	210.94
Ø3.0*48	3	48	3.5	25.6-29.3	0.6-3.48	100	237
Ø3.0*60	3	60	3.5	12.3-14.1	0.3-2	100	310
Ø3.2*50	3.2	50	3.5	40.5-42	0.6-3	160	278
Ø3.5*52.5	3.5	52.5	3.5	42-43.5	0.6-3.6	180	366.5

 

 

  

High quality Ceramic Sand equipment process line