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ultrasonic metal melt device
Erosion and high temperature problems can be resolved
High-energy ultrasonic has unique sound effect. If added ultrasonic vibration while metal solidifying process, the solidification structure would be changed to be even and small axialite from big column shape metal crystal. So the metal macrosegregation also its microsegregation have been improved. Generally speaking, High-energy ultrasonic should play very useful part in following ways: ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metals continuum casting ect.
The ultrasonic also is very useful for removing the metal melt bubble. With the help of the ultrasonic, speed up venting the bubble thus remarkably improve the metal quality.
The metal melt needed to be dealt is put into the special tank (such as crucible, melting furnace, crystallization furnace ect. ) . We have many ways to send the ultrasonic energy to metal melt. Among those ways, no doubt that putting the ultrasonic horn into the metal melt and directly emission the ultrasonic wave into the metal melt liquid should be the most effective one. While the metal melt is cooling crystallization, the metal melt is also being influenced by the ultrasonic, so the Material properties is being changed accordingly. For the special metal melt, the less Melt volume, the more Output power of the ultrasonic generator. The longer time the ultrasonic works, the higher the combined action effect for the ultrasonic. Namely we may control the Melt volume amount and control the output power of the ultrasonic generator also control the ultrasonic works time , to control the ultrasonic action effect., thus we can find out the best balance point for ultrasonic working and the really effect from ultrasonic working.
Main Index of some typical productAnother can be made at your special requirements
Type Number | YPJS201520 | YPJS152020 | YPJS102020 | YPJS082810 |
Ultrasonic Frequency | 15kHz | 20 kHz | 20kHz | 28kHz |
Max. Power | 2000W | 1500W | 1000W | 800W |
Power Adjustment Way | Continuous adjustment, file adjustment | |||
Ultrasonic horn | Film covering alloy steel, Titanium alloy,Standard sizeΦ31mm | |||
Real-time Displaying | Work frequency and work current | |||
Max. Service Temperature | 800 | |||
ultrasonic metal melt device