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injection plastic mold
1 Material: P20, S136H, 718H
2 Cavity: single or Multi
3 Runner: Hot/cold runner
4 Mould base: Standard base
5 Mould life: 300,000 shots
From your ideas to reality, we control all procedures by exactitude attitude and details to avoid any design mistakes and wasting your time on unnecessary events.We guarantee that doing our best to make your products perfect in the shortest time whatever flawless product shape, precise size for assembly, parts assembly, mold assembly, or every product design detail.
1. Customer provides 2D drawing, 3D drawing or samples.
2. To discuss the product function, the shape, material, and other demands between customers and our engineers.
3. According the information, to process choosing plastic and mold material, mold making process, and quotation.
4. If quotation is ok and confirmed, we will do product and mold 3D drawing modification, and injection moldflow analyze.
5. We will send 3D drawing to customers to do final confirmation.
6. If there is any question, to modify the drawing and confirm again.
7. Drawing Checking is ok. We will process making hand-made samples, if need.
8. After samples making, we will process product confirmation and function testing.
9. Sample checking is ok, and we will process preparing material and mold making processing.
10. If sample is not necessary, we will process preparing material and mold making processing.
11. Mold making process, Planer/Shaper, Milling, Grinding, Drilling, CNC Milling, Texts, EDM, Lathe, Polish, Heat treatment, Cr. Coating , Texture, Mold assembly.
12. After mold finished, we will process injection testing.
13. If the situation is not good for injection, we will modify on problems.
14. After modifying, we will test again.
15. Testing is ok. Customers confirm the final samples. We will produce by mass production.
16. After mass production, we will process product assembly and packing.
17. Shipment.
Now mold drawing, we use cad system in place of paper drawing. It can decrease the mistakes and is more precise and easy to correct. The mold flow analyze system can simulate the injection material, cavity location, and size to analyze all kinds injection situation. We can avoid all big design problems.The following pictures are an easy example of 3D moldflow analyze situation.
After drawing process, it is entering the mold making process. In order to keep all flow paths on time, we are good at control all process’s time and arrange the order of making. It can take you less time for product development in the best efficient.To do a good job, one must first sharpen one’s tools. If we have excellent technology, we also need good machine to collocate. It can improve our mold and product quality.The following pictures are the machine which we use in making process.
We can provide you a wide variety of product categories. For example, high precision products, medical instruments, electronic products, consumer’s products, hardware products, stationery products.We list some pictures the parts that we ever made. Refer to the following:
plastic injection beer crate mould