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Welcome to Botou Tianyu Roll Forming Machine Factory!
Our factory was founded in 1996, specializing in making all kinds of roll forming machine. Amd if you have special requirements, we could customize the machine for you!
TY720 Automatic floor tile making machine
1.Components | |
Decoiler , Molding device, Cutting device, Hydraulic station, PLC control | |
2.The general machine parameters | |
1. Suitable materia | Color steel sheet or galvanized steel sheet |
2. Machine Sizes | 9200×1300×1200mm |
3. Main motor power | 22KW with Cycloidal reducer |
4. Hydraulic station power | 7.5KW |
5. Thickness of material | 1.5-3mm |
6. Diameter of principal axis | Φ80mm |
7. Material expand width | 1000mm~1250mm |
8. Electric tension | 380V 3phase 50HZ or as the customer's requirements |
9. Material of roller | High grade 45# forged steel plated with hard chrome plating |
10.Processing speed | 8-10m/min |
11.Material of cutting | Cr12 mould steel with quenched treatment |
12.Roller station | 24 rows |
3.Automatic PLC ( The PLC can be designed according to your requests) | |
Computer | Taiwan’s “DELTA” |
Encoder | Wuxi’s “REP” |
Switch | CHNT |
Transducer | Guangzhou's "Sanjing"or japan's "OMRON" |
4.Process |
The process of roll forming is typically begins with a large coil of sheet metal, supported on an uncoiler. The strip is fed through an entry guide to properly align the material as it passes through the rolls of the mill, each set of rolls forming a bend until the material reaches its desired shape. Roll sets are typically mounted one over the other on a pair of horizontal parallel shafts supported by a stand. Side rolls and cluster rolls may also be used to provide greater precision and flexibility and to limit stresses on the material. The shaped strips can be cut to length ahead of a roll forming mill, between mills, or at the end of the roll forming line. |
5.Service |
We provide the technical support for whole life. Meanwhile, if any parts go broken and not artificial damage, we will send you new ones for free. When need the technician to go abroad, we will arrange the technician. But the buyer should take all the cost, including Visa, Roundtrip ticket, suitable accommodation and pay the service fee to the technician with $150/days |
6.Payment |
T/T( 30% by T/T in advance, the rest 70% to be payed by T/T after you inspect the machine in seller's factory before delivery ) |
7. Workflow
8. Process
* The process of roll forming is one of the simpler manufacturing processes.
1. It typically begins with a large coil of sheet metal, between 1 in. and 20in. in width, and 0.004 in. and 0.125 in. thick, supported on an uncoiler.
2. The strip is fed through an entry guide to properly align the material as it passes through the rolls of the mill, each set of rolls forming a bend until the material reaches its desired shape.
3. Roll sets are typically mounted one over the other on a pair of horizontal parallel shafts supported by a stand(s).
4. Side rolls and cluster rolls may also be used to provide greater precision and flexibility and to limit stresses on the material.
5. The shaped strips can be cut to length ahead of a roll forming mill, between mills, or at the end of the roll forming line.
9. Production rate
*The production rate depends greatly on the material thickness and the bend radius, it is also affected by the number of stations or steps required.
*For bend radii of 50 times the material thickness of a low carbon steel .07 in thick can range from 85 feet per minute through eight stations to 55 feet per minute through 12 stations or 50 feet per minute through 22 stations.
*The time taken for one product to take shape can be represented by a simple function.
*The function is as follows: Forming time=[ L+n(d)]/V
where V is the velocity of strip through rolls (fpm), L is the length of the piece being rolled (ft), d is the distance between forming stands (ft), and n is the number of forming stands.
*In general roll forming lines can run from 5 feet per minute to 500 + depending on the application.
*In some cases the limiting factor is the punching or cutoff applications.
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Welcome to Tianyu, Welcome to China!
TY720 Automatic floor tile making machine