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EMM103-3 Three Components Elastomer Pouring Machine
1. Summarization
The EMM103 series Elastomer casting machine is that our company follows the international’s advanced technological products, The Main parts are imported from foreign countries, technical and safety performance of the equipment has reached the advanced level of the same product of the same period abroad.
The EMM103 series Elastomer casting machine has 2 components to 5 components, and the output can be 0.2kg/min to 120 kg/min, the tank capacity can be 20L to 1000L.
The EMM103-3 Elastomer casting machine has two prepolymer barrel and one MOCA/BDO barrel, and three metering units using frequency governors to control the metering pump’s output, thus change the difference mixing index. This kind of machine is specially used in the polyurethane elastomer casting products of TDI and MDI and so on.
2. Main parameters and descriptions for the equipment
2.1 Type: EMM103-3
2.2 Suitable: polyurethane elastomer casting products
2.3 Suitable material viscosity (80°C--160°C):
prepolymer:~4000mPas
MOCA/BDO:10~1000mPas
2.4 Pouring output: 2-10 kg/min (100:14),with ratio range adjustable :100:6-100:20
2.5 Casting program time: 0.50~99.99sec
2.6 Inject the quantity of the procedure:
Manual / automatic inject: 99
2.7 Metering unit
A. | B. | ||
Quantity | 2 | 1 | |
Metering pump type | 40 CC | 6 CC | |
Shift motor power | 2.2 kw | 0.75 kw | |
Speed(Rpm) | 20-200 | 20-200 | |
pump sealing lubricating | DOP | DOP |
2.8 Working pressure limit and control system
2.9 Flow controls and filling unit
2.10 Component filter:
2.11 Mixing head 1 piece
2.12 Jib arm
2.13 Mixing head cleaning system
2.14 Prepolymer Tank (A) 2 piece
2.15 MOCA Tank(B) 1 piece
2.16 Temperature control unit 3
2.17 Vacuum deaeration Unit/ vacuum intake unit
2.18 Electrical control system
2.19 Piping system
2.20 Others
power supply: 3× 380V/50HZ
Input power: 27KW
Weight: 1500KG
item | description | producing area | quantity |
1 | Machine frame | China | 1 set |
2 | A(Prepolymer) metering unit | Metering pump: Hafei; Drive motor: Taiwan Yongkun | 2 sets |
3 | B(Moca) metering unit | Metering pump: Hafei; Drive motor: Taiwan Yongkun | 1 set |
4 | C(Color)metering unit(optional part) | Metering pump: Hafei; Drive motor:Zhejiang Shuanglian | 1 set |
5 | Pressure limit and control unit | Wuxi Oukai | 3 sets |
6 | Flow controls and filling unit | Taiwan-owned enterprise | 2 sets |
7 | Prepolymer net like filter | China ST50-2A(300μm) | 2 sets |
8 | Moca/Bdo net like filter | China SG50-2A(200μm) | 1 set |
9 | Mixing head | China | 1 set |
10 | Jib arm | China | 1 set |
11 | Prepolymer barrel 200L | China; | 2 sets |
12 | Moca/Bdo barrel 100L | China; | 1 set |
13 | Temperature control machine | Wuxi Oukai | 3 sets |
14 | Electric control system | Low-pressure,button: Schneider Frequency converter: Taiwan Taida Other:China | 1 set |
15 | Piping system | High-pressure pipe,joint:China Gas circuit system pressure reducing valve, Electromagnetic valve:YADEKE(Taiwan) Other:China | 1 set |
16 | Deaeration system of the vacuum | Vacuum pump: 15L/s China Buffered barrel:20L | 1 set |
EMM103-3 Three Components Elastomer Pouring Machine