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TD40 Single-side Lead Acid Battery Automatic Grid Pasting Machine
1.As the special equipment for the manufacture of lead-acid accumulators, TD40 pasting machine can finish automatically and continuously the procedures such as the lead paste feeding of grid, grid pressed, acid pouring and etc, with the advantages of suitable structure, convenient operation, easy maintenance and repair, high production efficiency and so on.
2.Main technical Parameters:
2.1Outside dimensions: ength3760mm×width 1700mm×height1400mm.
2.2.Weight:2 ton
2.3.Volume of lead plaster hopper: about 150 Kg lead paste
2.4.Production efficiency: 60-120 piece/min
2.5. The thickness deviation of pasted grid is less than± 0.1mm, and the weight deviation is less than ±7g(95% of pasted grid is controlled within ±5g)
2.6.Power capacity: main machine12.3 KW
Item | NO2 | NO3 | NO4 |
Power(KW) | 0.75 | 5.5 | 5.5 |
Voltage(V) | 380 | 380 | 380 |
Speed (input) | 1500 | 1450 | 1450 |
note | Engine of grid feeding machine | Engine of major pasting machine | Engine of hopper |
2.7Grids’ dimensions fit for:
1) Grids' length B=180~380mm;
2) Grids' widthC=110~170mm;
3.)Grids' thicknessδ=1.2~4.5mm.
3 Structure and Technical features:
3.1 The bearings of the equipment adopt the concentrated lubricating system and can be easily lubricated and repaired, and it prolong the life time of bearing.
3.2.The decelerator of the main machine use the product of SEW company of Germany being reliable, little vibration and bunching speed. It uses belts to feed grids attaching voltage adjusting and water squeezing devices. The grids will strip from the pasting belts by steel wire. The pasting roller pastes grid. The power of grid transportation and lead plaster squeezing in the hopper separate from each other. It fits for the grid's thickness 1.2---4.5mm.
3.3 The whole length of the pasting machine is 3.765m., including the grid feeding system, the main body, and water and acid pouring device with features of compact structure, good rigidity, easy and flexible adjustment. The rigidity of the steel plate of the frame is being enlarged with little vibration. The length of water and acid pouring device is 1060mm and it is convenient to separate water and acid and lighten the corrosion of transmission chain of flash dryer, and it is made of pure stainless steel and avoids from the corrosion of steel and decreases the influence of steel ion toward grid. And also it prolongs the use life of the frame of the pasting machine.
3.4 The length of grid feeding system is 1500mm with variable speed. It supplies grids by vac-sorb with the advantages of no grids’ deformation. The side panel adopts the grid with a length of 250mm—340mm.
3.5 The superior alloy roller blade has been specially processed by heat procession with high hardness, good wearing capacity and flat pasting surface of the grids assuring the uniformity and stability of grids-pasting. The weight deviation of 95% pasted grids is controlled within ±5g,and the thickness deviation of pasted grids is controlled within ±0.1mm.
3.6 Imported pasting belt. The tightness, water squeezing and turn of the hopper adopt the pneumatic adjusting; the parts related with acid such as roller, all adopt the pure stainless steel.
4.Resource the user need to equip with:
4.1.Air supply: the maximum pressure≤0.7 Mpa
Working pressure 0.5 Mpa
Exhaust amount≥0.3 m3/min(compressed air)
Power:Three phase380V±10%,50Hz
4.2 Flatten 4000×1000 foundation preparing for the installation per the relative drawing, dig drain tank with a width of 300×400 on both sides and put cast iron holed boards on them to dewater when rinsing the machine.
TD40 Single-side Automatic Lead Acid Battery Grid Pasting Machine