casting system sinter furnace
The round aluminum melting furnace is a highly efficient, energy saving furnace that caters for the needs of melting large amounts of small scrap, accurate alloying and discontinuous producing with large capacity.
It reduces energy consumption, melt loss and labor, and improves quality and labor efficiency.
Designed to suit customers'requirements.
Type specification | 3T | 5 T | 6 T | 8 T | 10 T | 12 T | 15 T | 20 T | 25 T |
Rated capacity(t) | 3 | 5 | 6 | 8 | 10 | 12 | 15 | 20 | 25 |
Max capacity(t) | 10% | ||||||||
Melting speed(h/batch) | ≤2.0 | ≤2.0 | ≤2.5 | ≤2.5 | ≤2.5 | ≤3 | ≤3 | ≤3.5 | ≤3. 5 |
Max. melting rate(t/h) | 1.8 | 3.2 | 4 | 4.8 | 5.5 | 6.5 | 8.5 | 10 | 12 |
Energy consumption (104Kcal/t) | ≤58 | ≤52 | ≤50 | ≤48 | ≤48 | ≤45 | ≤45 | ≤42 | ≤42 |
Melt loss rate (%) | ≤1.5 | ≤1.35 | |||||||
Useful service life (y) | shaft furnace ≥2,bottom furnace≥4 | ||||||||
Exhaust smoke density | first Ringelmann stage | ||||||||
Normalexhaust smoke temperature(celsius) | ≤150-200 | ||||||||
Max. furnace temperature (celsius) | 1150 | ||||||||
Burner accessories (104Kcal/h) | 1-100 | 2-100 | 2-160 | 2-220 | |||||
Fan capacity(KW) | 5.5 | 7.5-11 | 15 | 15 | 18.5 | ||||
Bottom furnace outside diameter(mm) | φ2700 | φ3400 | φ3600 | φ3850 | φ4200 | φ4500 | φ5000 | φ5550 | φ6100 |
Hearth height (mm) | 2450 | 2600 | 2600 | 2600 | 2800 | 3100 | 3100 | 3300 | 3500 |
Furnace height (mm) | 4200 | 4800 | 5200 | 5300 | 5500 | 5700 | 6200 | 6700 | 6800 |
Outlet height (mm) | 550-650 | ||||||||
Outlet size | φ35-φ65 | ||||||||
Furnace door height (mm) | 1080 | 1100 | 1100 | 1130 | 1200 | 1200 | 1260 | 1320 | 1330 |
Furnace door size (mm) | 420×310 | 600×380 | 780×550 | ||||||
Basic size (mm) | 3000 | 3700 | 3800 | 4200 | 4500 | 4800 | 5400 | 6000 | 6400 |
Floor length (mm) | ≥3500 | ≥4200 | ≥4400 | ≥4500 | ≥4800 | ≥5000 | ≥5600 | ≥6000 | ≥6500 |
Furnace weight (t) | 35 | 55 | 60 | 65 | 75 | 85 | 100 | 130 | 160 |
Available fuels | Light diesel, crude diesel, coal tar, resin oil, crude petroleum, slag oil, natural gas, coal gas, LPG (liquefied petroleum gas), etc. |
Roof feeding
Gate feeding
Product
Zhongnan Machinery specializes in producing aluminum melting and casting equipment, and providing professional layouts for our customers’ workshops.
We have designed and produced a round rapid energy-efficient aluminum melting furnace, a same-level hot top casting system, and related equipment.
Since the establishment of our factory in 2003, we have supplied more than 300 sets of same-level hot top casting equipment with a casting rate in excess of 95 per cent, and become one of the most reliable manufacturers in this industry.
Our melting and casting equipment is not only being used by many large companies in China, but we have also exported to Russia, Argentina, India, Thailand, Colombia, Albania and other countries.
Classical customers:
1,Alnan aluminum CO., Ltd
2,Jiangxi Longxiang Aluminum Co., Ltd
3,Changsha Hengjia Aluminum Co., Ltd
4,Zhejiang Zhongya Aluminium Co., Ltd
5,Luoyang Wanji Special Aluminium Alloy Co., Ltd
6,Zhejiang Dingfeng Aluminum Co., Ltd
7,Wujiang Longma Aluminum Co., Ltd
8,Interthai Manufacturing Co., Ltd
aluminum mleting and casting line