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GZ 05 Full Automatic Filling and Sealing Machine for Soft Tubes
I. Technical Features
1. loading tubes from the high-capacity tank automatically
2. total enclosed type with aluminum-alloy framework and synthetic-glass doorframe; beautiful exterior appearance
3. colorful touch screen operation
4. accurate filling: ±o.5 g
5. ointment contact part made of 316L material, safe and clean
6. production speed: ≤120 tubes/min
7. various color stripe with stable proportion
8. automatic failure testing; with security door system
II. Technical Data
1. work form: double pumps, synchronous belt
2. tube diameter range: φ12.5mm-φ40mm
3. tube length range: 60mm-200mm
4. sealing form: hot air
5. electricity: 380V/50Hz
6. compressed air pressure: 6 bar
7. cooling water pressure: 1.5 bar
8. location accuracy: ±1.5mm
9. filling accuracy: ±0.5 g
10. production speed: ≤120 tubes/min
11. main motor power: 3.7Kw
12. net weight: 3820 kg
13. dimensions: 3150×1560×2270mm
III. Introduction
GZ 05 is a new type of automatic filling and sealing machine which is adequate for filling and sealing compound or plastic tubes of ointment products. It adopts inner blast heating mechanism for the adhesion and sealing of tubes. The temperature of the heated air needs to be adjusted to a suitable level in order to change the tubes of different materials. This machine is of Siemens PLC control system; double-pump work form and colorful touch screen operation which displays both in Chinese and English the information of working state, production speed, volume of production, hot air temperature and so on. It adopts Ferguson mechanism featuring stability and accuracy in dividing and uses synchronous-belt power transmission. The power of focusing comes from stepper motor; Gear rings are used for the cup seat and focusing transmission, ensuring accurate focusing without slippage. This machine is totally enclosed with frame made from synthetic-glass and stainless materials. If any door opens during operation, the machine will stop working automatically, with the warning lamp starting to flicker and the screen showing which door is opened, so it is the same when error occurs during the filling. The filling quantity can be precisely controlled through the stepper motors adjusting the filling valve. The tank sorts and loads tubes automatically. GZ 05 has complete testing system: no filling when there is no tube; no filling when focusing fails; automatically getting rid of failed tubes. The filling uses stainless pump with high degree of accuracy. It can form synchronous production after connected with box-packing machine through cardan shaft.
Main controlling compenents
No. | name | Original place | brand |
1 | Main motor | Taiwan | SANKI |
2 | Test display | GERMANY | SIMENS |
3 | PLC | GERMANY | SIMENS |
4 | transducer | JAPAN | FUJI |
5 | HOT AIR BLOWER | SWITZERLAND | |
6 | PHOTOELECTRIC SWITCH | AMERICA | BANNER |
7 | Temperature controller | JAPAN | FUJI |
8 | Close to swith | SWITZERLAND | TURCK |
9 | stepping motor | BEIJING | SITONG |
10 | emergent | JAPAN | FUJI |
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