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50% high oil yield rate JZA waste plastic recycling machine
We this machine can pyrolysis the waste rubber and waste plastic,then output crude oil,steel wires and carbon black.And The whole operation process does not have a bit pollution.
Equipment structure:
Each set of equipment are composed by nine parts:
A.main engine horizontal type revolving split processor
B.Emissions scrubber system
C.Feeding-in system
D.Dedusting system
E.Condensation system
F.Storage oil system
G.Fuel gas heating system(waste gas processing system)
H.Carbon black slag system
I.Flue dust removal system
1>. The raw materials: waste tires,plastics and rubber
2.> Total Capacity:5 tons/day,8tons/day,10tons/day
3>. the size of reactor:2200*5000mm,2200*6600mm,2600*6600mm
4>.Average oil productivity: crude oil: 40%, gasoline:5%, heavy oil: 10%
5>.Average carbon productivity :30%
6>. Average steel productivity: 10%
7>.Average gas productivity: 5%
8>. The decompose temperature: maximum temperature is 400 degree
9>. Pyrolysis time: 8 hours
10>.Discharging time: 1.5-2 hours
11>.Feed in time: 1.5-2 hour
12>.Reactor depth-ratio: 3/4
13>.pyro-gas composition: C1-C36
14>.Design pressure: 7 Pa
15>.Actual pressure: 0.04 MPa
BENEFITS FROM ADVANCED PYROLYSIS TECH:
· Regaining energy and value from waste in the form of fuel and charcoal
· Reducing the plastic and tire pollution to land
· Recycling of plastics and tires which are Eco-friendly
· Commercially viable process
· End product oil is used as substitute to Furnace oil
· Perfect solution for Polymer waste management
· Raw material (waste tires, waste plastics) available
· Zero emission process: no harm to environment
· Less reaction time and more energy savings
· Plant is 'Energy self sufficient
· Device composition
Advantages:
1>Security: our equipments have anti-blocking device and have pressure gauges,alarms,safety valves and vacuum machine.
2>energy conservation: recycling of exaust gas and science fire channel design can
save energy and thereby reducing costs.
3>long life:hot-blast stove is long life,but not energy-saving,its consumption of energy is much greater than the repair costs of furnace.
direct fired reactor is energysaving but short life.it is a contradiction.we resolved this
conflict by thickening steel plate reactor of fire approach part which oxidized extremely,so we generally use the 14mm,16mm,18mm,20mm thickness of steel plate,or12mm
stainless steel plate,other slow oxidation parts use 12mm thickness plate(20G),not noly energy,but long life.
4>high degree of automation: the adance device,with a small forklift,conveyor and
automatic feeder.
5>guarantee with after sales service:we has Christian background,love is the heart of
our culture.selling devices not for selling only,but to help you approach to success.
quality and service is our commitment and responsibility.your success is our aim.we
have a good reputation in the industry.
6>low cost:all costs are low because of being located at the suburbs.advanced and
complete processing equipments,almost no external processing and customer
interests oriented business philosoghy,it stands to reason that the price is low.
Different Systems
Feed in system | By belt conveyor or atuto-feeder |
Pyrolysis system | Reasonable structure and thickness. It is easy to be heated and cooled down |
Heating system | There are various kinds of fuel ,such wood ,charcoal, coal ,LPG etc |
Dedust system | When it begins to produce the smoke, it gets through the desulfurization deduster, water film cyclone, and bag dedust to remove the smoke and dust. It gets no smell. |
Impurities removing system | There are two devices for removing the impurities from the oil gas ,one is gas separate tank ,The other is depositing tank. |
Cooling system | The cooling pool---new design, makes up of 10 pipes, 6m for each, diameter is 219mm each, when the oil gas gets into it, it runs as "S" type, and the whole journey is about 60m, 45 sq.m totally.Thus increases the oil yeild rate. |
Waste gas recycling system | It can recycle the waster gas no pollution |
Oil gas output system | When the temperature gets to some degree, the oil gas comes out. Then it runs into the gas seperate, the depositing tank, for removing the wastes. |
Carbon black discharging system | The carbon black is coming out automatic,there also has a screw conveyor for removing the carbon black |
50% high oil yield rate JZA waste plastic recycling machine