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A staking machine is one of our best solutions for any company looking to fasten components together. The components become mechanically locked together when a plastic stud, located on one component, is placed through a hole in a second component and is deformed back down onto the second component. Staking is a quick and economical process that produces consistent results. It also benefits from having no consumable parts (i.e. Rivets, Screws) and the ability to attach a wide variety of materials.
Ultrasonic Staking is the fastest of our staking methods. With this method, the heat to soften the stud comes from friction between the plastic and the staking tool face, which is vibrating at ultrasonic frequencies. Ultrasonic staking is faster than hot air because there isn’t any need for cool down time between cycles. This method also produces very nice cosmetic results. The downside to this option is that its costs are higher and the setup and maintenance are also more involved. Sometimes the quantity and positioning of the studs also becomes an issue due to the importance of controlling the ultrasonic vibrations with this method.
Ultrasonic Multi Staking Machine (8 points)- 35Khz 1000W - Keep same shape due to each point can adjust. (Pressure, Speed, Time, Quantity of pressure)- Improved setting and accuracy due to new version of ultrasonic processing parts.- Mass products due to reduced operating time- Easy to fix and repair because of easy to mount the ultrasonic transducer.
Ultrasonic Staking Machine