Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).

Delivery photo to india:

Technical process flow:

This is the batch process systems.The waste tyre is fed into the reactor vessel and heated under controlled conditions of temperature and pressure.The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.These vaporized gases are passed through heat exchanges, where in the furnace oil gas is condensed into liquid form.During the process, carbon black is generated.The heat exchanger uses coolant water, as the condensing medium and this water is re-circulated.These systems can be operated 24/7 

Flow chart of the process and diagram of our model xy-7 and photo of the plant is as given below.

Output Products

Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste

Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black and steel.

Below is the output percentage and usage of the output products :

FUEL OIL (40 to 45%)

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40%-45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK (30 to 35%)

Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed :

Electric cable jacketingConveyor bandCarrier BandsHose and doormatBlack nylon bagRubber additive Automotive spare partsHeat isolationBlack colorant in rubber materialsPlastic pipeIndustrial rubber productsFire fighting

STEEL WIRE (10 to 15%)

Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

GAS (10 to 12%)

Non-Condensable gases arise during the recycling application which;Has a higher calorific value compared to natural gasCan replace natural gas and propane when storedCan be used as energy resource in gas burners, also used in pyrolysis systemThe amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 - 1500 m³/day gas which has an enormous energy potential when evaluated.

waste plastic purifying