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Corn Flakes Machine
Composing Parts of Cereal-Corn Flakes Processing Line
No. One Production Flow-chart
Raw material mixing-------mixed material elevating--------extrusion process--------air blower-------dryer-------air blower------presser-------air blower-----dryer------elevator--------shaking distributor-------hot air heater------elevator-------sugar sprayer--------dryer----------cooler
No. Two Individual equipment parameters
1. Raw-material mixer: mainly using for mixing raw material, water and addictives.
Power: 3kw
Throughput: 20kg per loading (5 minutes per loading)
Dimension: 1000 500 800mm
2. Helix elevator: transporting mixed raw materials into the extruder. Shift time can be adjusted, also it is fully automated.
Power: 3kw
Capacity: 500kg/hour
Dimension: 1600 300 2300mm
3. Twin Screw extruding machine: raw material will be heated, extruded and puffed in this machine.
Power: 50kw
Throughput: 150kg/hour
Dimension: 2000 800 2100mm
4. Air blowers (three): this equipment mainly moving semi made products to the next processing machine.
Power: 0.37kw
Capacity: 450kg/hour
5. Hot air heater: vaporizing moisture of products in a short time. (A slot will be in the roller for flowing water)
Power: 9kw
Throughput: 200kg/hour
Dimension: 2500 800 1600mm
6. Presser: this equipment is a very important part of the whole line. It has a material quantity control distributor with it for avoiding material geminated when they get into the presser. The presser is made of high rigidity compounded metal. It also has a circulating cooling system with it.
Power: 15kw
Throughput: 200kg/hour
Dimension: 1200 1200 3000mm
7. Dryer one: dry the moisture products which came out from presser in a short period.
Power: 25kw
Throughput: 300kg
Dimension: 4500 1000 1700mm
8. Elevator: elevating material already dried to the material distributor.
Power: 0.37kw
Capacity: 300kg/hour
Dimension: 1500 400 1500mm
9.Material distributor: through shaking method spread materials evenly to hot air heater.
Power: 0.4kw
Throughput: 300kg/hour
Dimension: 1200 500 1000mm
10 hot air heater: by using high temperature air to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.
11 Sugar Sprayer: this equipment contains two parts roller and spraying system; its main function is to spray sugar on corn flakes.
12 Melting sugar tin: it is assisting equipment in this line, composing two parts heat preservation tin and mixer electromotor, its main function is to mix sugar and other addictives in water.
Power: 9kw
Throughput: 600kg/hour
Dimension: 1200 800 1500mm
13 Dryer two: there is water in the sugar sprayed on corn flakes; this dryer can dry the corn flakes.
Power: 25kw
Throughput: 600kg/hour
Dimension: 1200 800 1500mm
14 Chiller: chill the corn flakes after they are out of Dryer two; crystallize the sugar liquid on corn flakes.
Power: 4kw
Throughput: 600kg/hour
Dimension: 4 800 600mm
Corn Flakes Machine