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 Pollution-free scrap tire recycling machinery

Specification of the reactor

 

 

No.	Model	Reactor Size	Volume	Handing Capacity	Note
1	JC-D-6	2200*6000(mm)	23m³	6 tons	3 batched 2 days
2	JC-D-7	2200*6600(mm)	25m³	7 tons	3 batched 2 days
3	JC-D-8	2600*6000(mm)	32m³	8 tons	1 batch 1 day
4	JC-D-9	2600*6600(mm)	35m³	9 tons	1 batch 1 day
5	JC-D-10	2800*6000(mm)	37m³	10 tons	1 batch 1 day
6	JC-D-12	2800*6600(mm)	41m³	12 tons	1 batch 1 day

 

 

The technical parameters

 

 

Item	Content
Equipment mode	JC-D-6		JC-D-7		JC-D-8		JC-D-9	JC-D-10	JC-D-12
Reactor size	2.2m*6.0m		2.2m*6.6m		2.6m*6.0m		2.6m*6.6m	2.8m*6.0m	2.8m*6.6m
Raw material	tire/plastic		tire/plastic		tire/plastic		tire/plastic	tire/plastic	tire/plastic
Structure form	Horizontal rotation		Horizontal rotation		Horizontal rotation		Horizontal rotation	Horizontal rotation	Horizontal rotation
24-hour disposal amount	6 tons		7 tons		8 tons		9 tons	10 tons	12 tons
24-hour oil yield	3 tons		3.5 tons		4 tons		4.5 tons	5 ton	6 ton
Operating pressure	Normal pressure		Normal pressure		Normal pressure		Normal pressure	Normal pressure	Normal pressure
Rotation speed of main machine	0.4 turn/min		0.4 turn/min		0.4 turn/min		0.4 turn/min	0.4 turn/min	0.4 turn/min
Total power	15KW		17KW		17KW		17KW	17KW	17KW
Reactor Power	4.0KW		7.5KW		7.5KW		7.5KW	7.5KW	7.5KW
Mode of cooling	Water cooling		Water cooling		Water cooling		Water cooling	Water cooling	Water cooling
Kind of drive	Internal gear drive		Internal gear drive		Internal gear drive		Internal gear drive	Internal gear drive	Internal gear drive
Heating mode	Hot air		Hot air		Hot air		Hot air	Hot air	Hot air
Mounting means	Having base		Having base		Having base		Having base	Having base	Having base
Noise dB(A)	< 85		< 85		< 85		<85	<85	<85
Working form	Continuous operation		Continuous operation		Continuous operation		Continuous operation	Continuous operation	Continuous operation
Equipment manufacturing cycle	10 days		10 days		10 days		10 days	10 days	10 days

 

 

Overview of pyrolysis machine

The two keys of pyrolysis plant are reactor and cooling system.

1.Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

2.Cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.

Working process

Pretreatment Waste tyre put into uninterrupted cracking  reactor ,through catalytic heating distillate oil steam, it’s via light and heavy Group separation device arrive to Condenser. while the ash automatically eliminate , liquefied part condensate as  tyre oil ,unliquefied part trough combustion gas purification system input heating system.

The working flow

 

The features of the second hand tyre recycling equipment

1.Securty:our equipments have anti-blocking device and have pressure gauges,alarm safety valves and vacuum machine.2.Energy conservation:recycling of exhaust gas and science fire channel design can save energy and thereby reducing cost3.Long life:hot-blast stove is long life,but not energy-saving,it's consumption of energy is much greater than the repair cost of furnace. direct fired reactor is energy-saving but short life.it is a contradiction.we resolved this conflict by thickening steel plate reactor of fire approach part which oxidized extremly.so we generally use the 14mm,16mm,18mm,20mm thickness of steel plate.other slow oxidation part use 12mm thickness plate, not only energy,but long life.4.High degree of automation:the advance device,with a small forklift,conveyor and automatic feeder.5.Guarantee with after sales service:we has Christian background,love is the heart of our culture.selling device not for selling only,but to help you approach to success.quality and sevice our commitment and responsibility.your satisfaction is our aim.we have a good reputation in the industry.6.Low cost:all cost are low because of being located at the suburbs.advanced and complete processing and costomer interests oriented business.

                                                                The usage of the outputs1.Fuel oil: oil from this plant can be used as industrial fuel for burning2.Crude carbon black:crude carbon black from this plant is crude,and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials,such as tyer,shoe,cable and sealant companys.3.Steel wire:it can be sold to the iron and steel company directly.

The anolysis of economic benefit

    We also have another types that can meet your needs. If there is something  need our help. Please feel free and let us know.We will do our best to meet your requirmet.Looking forward to your enquiry!

Pollution-free scrap tire recycling machinery